Posted 4 days ago

Senior Quality Engineer

Company: Abrasive Form
Category: Manufacturing/Skilled Trades

 Bloomingdale

Type: Full Time

Abrasive Form seeks a Senior Quality Engineer to join their team who will provide technical support developing and revising CMM programs for Bloomingdale and Glendale Heights facilities. Supervise CMM Inspectors and provide technical assistance to CMM Operators. Submit Concessions and Deviations to customers for the acceptance of nonconforming product. Create/revise Inspection Work Instructions, Quality Alerts and Inspection Plans to reduce scrap, internal nonconformances, and customer complaints. Provide training for the use of inspection gauges and CMM equipment. Support NPI and Cold Starts with development of Control Plans, Process Failure Mode and Effects Analysis, Process Capability support, Inspection Plans, and statistical analysis. Support daily manufacturing operations. Responsibilities:

  • Create CMM programs (PCDMIS) and/or modify existing CMM programs.
  • Submit Customer Concessions or Deviation Requests for nonconforming product. Evaluate, test, and over-inspect nonconforming parts to document the nonconformance condition for customer approval.
  • Communicate with customers regarding Inspection methods, gauges, Non-destructive and destructive testing specifications, and/or clarification of specifications or drawing issues.
  • Identify and document customer product specifications and inspection criteria on AF Inspection Plans.
  • Identify inspection measurement requirements for new products as a member of NPI Team. Regularly attend Design Review
  • Meetings for new products.
  • Evaluate potential failure modes and risk assessments while documenting PFMEAs, and Control Plans.
  • Train operators and inspectors on the use of inspection gauging identified in Inspection Plans.
  • Perform Internal and Process Audits. Facilitate Corrective and Preventive Actions.
  • Create work instructions and procedures in support of the AS9100D Quality Management System.
  • Interact with operators to gather input and feedback on product quality and inspection methods.
  • Participate in Kaizen continuous improvement and cost reduction efforts within company.
  • Supervises 3 5 CMM Operators.